From Pilot Design to Full-Scale Deployment
We begin by engineering reservoir-matched CEOR fluids formulations validated under reservoir conditions. Next, we deploy risk-quantified pilot programs with IoT-enabled multi-well injectors and modular polymer facilities. Proven solutions then scale rapidly to full-field implementation using our CAPEX-optimized central hubs. The result: accelerated production (+10-30% recovery), 40% lower OPEX, and guaranteed payback in <24 months – transforming stranded assets into profitable reserves.
Key elements covered:
- Starting Point: Reservoir-specific chemistry validation
- Execution: Piloting + modular infrastructure
- Scale-Up: Seamless field expansion
- Technology: IoT/automation backbone
- Outcome: Profitability & speed-to-production
1. Smart Pilot Engineering
Tailored Reservoir Validation
- ⚙️ Custom Pilot Design: Multi-well injector patterns (5-spot/line drive) with real-time monitoring
- 🔬 Lab-to-Field Integration: Core flooding & fluid compatibility testing under your reservoir conditions (T, salinity, rock type)
- 🛡️ Risk Mitigation: Injectivity testing + chemical degradation buffers
2. Central Polymer Facilities
Compact, High-Efficiency Hubs
- 🏭 Modular Design: 60% smaller footprint | On-site hydration (0.5–15,000 ppm)
- 🤖 Automated Precision: Real-time viscosity control + self-cleaning filtration
- 📶 Remote Ops: IoT-enabled monitoring for continuous optimization
3. Multi-Well Injector Optimization
Maximize Sweep Efficiency
- 🎯 Zonal Conformance: Tracer-guided injection + autonomous inflow devices (AICDs)
- ⚡ Shear Protection: Downhole stabilizers for viscosity retention
- 📊 Result: >90% vertical sweep | 40% less chemical channelling
Why FlowChems?
- ✅ End-to-End Control: Integrated pilot/facility/chemistry design
- ✅ Guaranteed Economics: <24-month Capex payback | 40% lower OPEX
- ✅ Sustainability: Reduced CO₂/barrel & water usage