Commissioning and startup (CSU) of Enhanced Oil Recovery (EOR) facilities are critical to project success. Proper execution minimizes downtime, ensures safety, and optimizes performance from day one. Our team of highly skilled EOR specialists delivers end-to-end commissioning support, from pre-startup checks to full-scale production.
1. Key Phases of EOR Facility Commissioning
A. Pre-Commissioning (Preparation & Testing)
- Mechanical Completion Verification
- Piping, vessels, and equipment inspected per design specs.
- Leak testing, hydrostatic tests, and flange checks.
- Instrumentation & Control System Checks
- Calibration of pressure transmitters, flow meters, and control valves.
- Loop testing and SCADA/DCS integration.
- Electrical System Validation
- Motor and pump alignment, HV/LV testing.
B. Commissioning (System Activation & Performance Testing)
- Chemical Injection System Startup
- Polymer/surfactant skid functionality tests.
- Viscosity and dosing verification.
- Process & Utility System Checks
- Water treatment, filtration, and heating systems.
- Pipeline flushing and chemical compatibility tests.
- Safety System Validation
- Emergency shutdown (ESD) and blowdown tests.
- Fire & gas detection system verification.
C. Startup & Performance Optimization
- Gradual Ramp-Up to Full Injection Rates
- Monitoring for fouling, scaling, or viscosity loss.
- Real-Time Data Analysis
- Adjusting chemical concentrations based on well response.
- Troubleshooting & Fine-Tuning
- Addressing injectivity issues or pressure fluctuations.
2. Why Choose Our Commissioning & Startup Services?
✔ Experienced EOR Commissioning Specialists
- Field-proven engineers with hands-on experience in polymer, surfactant, and alkaline flooding projects.
- Multidisciplinary teams (process, mechanical, instrumentation, and automation experts).
✔ Structured & Risk-Mitigated Approach
- Detailed commissioning procedures (ICAPS, PEMs standards).
- HAZOP & SIL reviews for safety compliance.
- Spare parts & contingency planning to avoid delays.
✔ Seamless Handover to Operations
- Comprehensive documentation (as-built drawings, manuals, training).
- Operator training for long-term efficiency.
3. Applications Across EOR Facilities
Our services cover:
- Polymer/Surfactant Injection Plants
- Water Treatment & Mixing Facilities
- Offshore & Onshore EOR Installations
- Retrofits & Expansions of Existing EOR Systems
4. Deliverables & Outcomes
✅ Faster Time-to-Production – Minimized delays with efficient execution.
✅ Reduced Operational Risks – Early detection of design/installation flaws.
✅ Optimized EOR Performance – Fine-tuned for maximum recovery efficiency.
✅ Full Compliance & Safety – Meeting API, OSHA, and ISO standards.
Need Expert EOR Commissioning Support?
Contact us to discuss your project requirements and schedule a risk-free startup!